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There are moments when current measurement is required on conductors that can’t be broken to insert a series resistor, nor encircled with a current transformer. These measurements require a completely non-invasive technique, and to satisfy that demand there are commercial magnetometer current probes. These probes are however not for the light of wallet, so [ensgoldmine] has created a much cheaper alternative.

The Texas Instruments GRV425 flux gate magnetometer integrated circuit on its TI evaluation module provides the  measuring element placed at the tip of a probe as close as possible to the conductor to be measured, with another GRV425 module at the head of the probe to measure ambient magnetic field for calibration purposes.  An Arduino Due measures and processes the readings, chosen due to its higher-resolution ADC than the more ubiquitous Arduino Uno.

The write-up is interesting even if you have no need for a current probe, because of its introduction to these sensing elements. Because it’s a rare first for Hackaday, we’ve never taken a close look at them before other than as an aside when talking about a scientific instrument on Mars.

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If you’ve gone through the trouble of building your own customized mechanical keyboard, the last thing you want to do is plug it into your computer with some plebeian USB cable from the local electronics shop. Your productivity, nay livelihood, depends on all those 1s and 0s being reproduced with the crisp fidelity that’s only possible with a high-end USB cable. Anything less would be irresponsible.

Or at least, that’s what the advertising on the back of the package would say if we tried to sell the custom USB cables built by [Josef Adamčík]. But alas, he’s decided to give away all the details for free so that anyone can build their own delightfully overengineered USB cables. Do you need a paracord USB cable with GX12 aviation connectors in the middle? Of course not. But you still want one, don’t you?

As [Josef] admits in his blog post, there’s nothing particularly special about what he’s doing here. If you can splice wires together, you can build your own bespoke USB cables. But what attracted us to his write-up was the phenomenal detail he goes into. Every step is clearly explained and includes a nice, well-lit, photo to illustrate what he’s doing. Honestly, when the documentation for soldering some USB connectors onto a wire looks this good, there’s no excuse why more substantial projects get little more than a few blurry shots.

Of course, even for those of us who are no stranger to the ways of the soldering iron, there’s likely a few ideas you can pull from this project. We particularly liked his tip for taping the USB connector to the workbench while soldering it rather than trying to get it to stay in a vise, and his method for adding a coil the cable with a wooden jig and a heat gun is definitely something to file away for future use.

Then again in an era where even the lowly-USB cable can potentially be a security threat, or simply not live up to published specifications, rolling your own might not be such a bad idea.

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Interfacing a shaft to a 3D printed gear doesn’t have to be tricky. [Tlalexander] demonstrated a solution that uses one half of a spider coupling (or jaw coupling) to create an effective modular attachment. The picture above (and this older link) shows everything you need to know: the bottom of the coupling is mounted to the shaft, and a corresponding opening is modeled into the the 3D printed part. Slide the two together, and the result is a far sturdier solution than trying to mate a 3D printed gear directly to a motor shaft with a friction fit or a screw. This solution isn’t necessarily limited to attaching gears either, any suitable 3D printed part could be interfaced to a shaft in this way.

These couplings are readily available, and fortunately for hobbyists, come in sizes specifically designed for common stepper motors like NEMA 17 and NEMA 23. Ironically, these couplings are often used when building custom 3D printers for those same reasons. With this method interfacing anything at all to a motor shaft becomes mostly a matter of modeling a matching hole out of the part to be 3D printed. One coupling even provides two such attachments, since only one of the two sides is used.

The image up top is from [Tlalexander]’s Rover image gallery, which contains a ton of fantastic pictures of the work that went into the gearboxes, a major part of the Rover’s design that we’ve seen in the past.

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For serious data collection with weather sensors, a solar shield is crucial. The shield protects temperature and humidity sensors from direct sunlight, as well as rain and other inclement weather, without interfering with their operation. [Mare] managed to create an economical and effective shield for under three euros in materials.

It began with a stack of plastic saucers intended for the bottom of plant pots. Each of these is a lot like a small plate, but with high sides that made them perfect for this application. [Mare] cut the bottom of each saucer out with a small CNC machine, but the cut isn’t critical and a hand tool could also be used.

Three threaded rods, nuts, and some plastic spacers between each saucer yields the assembly you see here. When mounted correctly, the sensors on the inside are protected from direct exposure to the elements while still allowing airflow. As a result, the readings are more accurate and stable, and the sensors last longer.

The top of the shield is the perfect place to mount a UV and ambient light sensor board, and [Mare] has a low-cost DIY solution for that too. The sensor board is covered by a clear glass dish on top that protects the board without interfering with readings, and an o-ring seals the gap.

3D printing is fantastic for creating useful components, and has been instrumental in past weather station builds, but projects like these show not everything needs to be (nor should be) 3D printed.

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Those of us who use microprocessors in our work will be familiar with their cost, whether we are buying one or two for a project or ten million on reels for a production run. We’re used to paying tens of cents or maybe even a dollar for a little microcontroller in single quantities, and these are probably the cheapest that we might expect to find.

There is a stratum of cheaper devices though, usually from Chinese manufacturers with scant data in English and difficult to source in Europe or the Americas. These chips cost under ten cents each, a figure which seems barely credible. To shed some light upon this world, [cpldcpu] has produced a run-down of some of the available families that even if you will never work with such an inexpensive option still makes for a fascinating read.

These processors are not the type of component you would use for high intensity tasks so it’s probable that you will not be mining cryptocurrency on a brace of them. Thus their architecture is hardly cutting-edge, with the venerable PIC12 being their inspiration and in some cases their direct copy. These are all write-once devices and some of their toolchains are variable in accessibility, but perhaps they aren’t as terrible as some would have you believe. If you are looking for inspiration, we’ve featured one of them before.

TL;DR: the Padauk PFS173, at just under $0.09, has an open-source toolchain and a decent set of peripherals.

Thanks [WilkoL] for the tip.

Image: A real PIC12 die shot. ZeptoBars [CC BY 3.0]

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Regardless of how you might feel about Apple and the ecosystem they’ve cultured over the years, you’ve got to give them some credit in the hardware department. Their “Retina” displays are a perfect example; when they brought the 2,048 by 1,536 panel to the iPad 3, the technology instantly became the envy of every tablet owner. But what if you want to use one of these gorgeous screens outside of Apple’s walled garden?

As it turns out, there are a number of options out there to use these screens on other devices, but [Arthur Jordan] wasn’t quite happy with any of them. So he did what any self respecting hacker would do, and built his own adapter for iPad 3 and 4 screens. Not that he did it completely in the dark; his design is based on the open source Adafruit Qualia driver, which in turn was based on research done by [Mike’s Mods]. A perfect example of the open source community at work.

The resulting board allows you to connect the Retina display from the iPad 3 or 4 to any device that features Embedded DisplayPort (eDP). Rather than put a dedicated port on his board, [Arthur] just left bare pads where you can solder up whatever interface method your particular gadget might use. In his case, he wanted to hook it up to an x86 UP Core SBC, so he even came up with a seperate adapter that breaks out that board’s diminutive display connector to something that can be soldered by hand.

So what’s different between the board [Arthur] developed and Adafruit’s Qualia? Primarily its been made smaller by deleting the DisplayPort connectors in favor of those bare pads, but he’s also dumped the backlight control hardware and 3.3V regulator that in his experience hasn’t been necessary with the eDP devices he’s worked with. So if space is a concern in your build, this version might be what you’re after.

We’ve seen other Retina display adapters in the past, and of course the iPad isn’t the only high-end device that’s had a screen good enough to reuse on its own. The lesson here is that if you put a must-have feature in your product, don’t be surprised when some hacker comes along and figures out how to liberate it for their own purposes.

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Although the silicon controlled rectifier or SCR has been around since 1957, it doesn’t get nearly the love an ordinary transistor does. That’s a shame because they are quite handy when it comes to controlling AC and DC voltages in things such as lamp dimmers, motor speed controllers, and even soldering iron temperature controllers. [Lewis Loflin] has a short video introduction that will help you get started with these devices.

One of the interesting properties of the device is that once you turn it on it will stay on until you do something specific to turn it back off — sort of, [Lewis] explains it in the video.

The video also has some practical advice for prototyping with cheap devices. He also talks about SCR optocouplers and there are some that are light sensitive, as well. You often hear these devices mentioned along with TRIACs, a TRIAC is very similar but unlike the SCR it can pass current in both directions once it turns on. It’s a surprise to learn that SCR is a specific trade name for the device which is technically a type of thyristor. We always think that the terms are synonymous, but some people think that all SCRs are thyristors but not all thyristors are SCRs.

We’ve seen SCRs at the heart of coil guns. They can also help with high-speed flash photography.

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There are plenty of techniques and components that we use in our everyday hardware work, for which their connection and coding is almost a done deal. We are familiar with them and have used them before, so we drop them in without a second thought. But what about the first time we used them, we had to learn somewhere, right? [TheMagicSmoke] has produced just what we’d have needed then for one component that’s ubiquitous, the I²C EEPROM.

These chips provide relatively small quantities of non-volatile memory storage, and though they are not the fastest of memory technologies they have a ready application in holding configuration or other often-read and rarely written data.

Since the ST24C04 512-byte device in question has an I²C bus it’s a straightforward add-on for an Arduino Mega, so we’re shown the wiring for which only a couple of pull-down resistors are required, and some sample code. It’s not the most complex of projects, but it succinctly shows what you need to do so that you too can incorporate an EEPROM in your work.

If learning about I²C EEPROMs piques your interest, perhaps you’d like to read a previous look we made at them.

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Selecting electronic components can be a frustrating process, one of trawling through the websites of distributors such as DigiKey, Mouser, or RS, and then poring over manufacturer data sheets. These documents produced as detailed guides to the technical specifications of a device contain enough to give an engineer everything they need to incorporate it into their designs.

Unfortunately many datasheets fall short of the ideal, and have instead become marketing documents designed to “win the socket”. This is a problem that vexes Boldport’s [Saar Drimer], and he has written a personal manifesto outlining his vision to make the world of datasheets a better place.

It’s a common-sense designer’s wishlist, and it’s one we could completely get behind. Chief among his desires are web-readable datasheets as well as the ubiquitous PDFs, with full data in human and machine readable forms instead of tiny printed graphs and tables. He also makes a plea for better UX testing to combat the scourge of the inaccurate pad layout, to which we’d add providing footprints ready-made for all popular CAD packages. These and the rest of his manifesto would be a game-changer, and wouldn’t displace the existing paper or PDF sheet for those who still use them. Whether or not the manufacturers will take heed is anyone’s guess, but to have such an ideal laid out is a start.

If you’re not familiar with [Saar]’s work, you’re in for a treat. Boldport produce some of the most beautiful artistic PCBs, and we’ve featured them before more than once.

Thanks to our colleague [Ted Yapo] for the header image.

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Potentiometers, or variable resistors, are a standard component that we take for granted. If it says “10k log” on a volume pot, than we fit and forget. But if like [Ben Holmes] you are modelling electronic music circuitry, some greater knowledge is required. To that end he’s created a rig for characterising a potentiometer to produce a look-up table of its values.

It’s a simple enough set-up in which a voltage controlled current source feeds the pot while an Arduino with a motor controller turns it through a stepper motor, and takes a voltage reading from its wiper via an analogue pin. Probably most readers could assemble it in a fairly short time. Where it becomes interesting though is in what it reveals about potentiometer construction.

Audio potentiometers are usually logarithmic. Which is to say that the rate of change of resistance is logarithmic over the length of the track, in an effort to mimic the logarithmic volume response of the human ear in for example a volume control. If you are taught about logarithmic pots the chances are you’re shown a nice smooth logarithmic curve, but as he finds out in the video below that isn’t the case. Instead they appear as a set of linear sections that approximate to a logarithmic curve, something that is probably easier to manufacture. It’s certainly useful to know that for [Ben]’s simulation work, but for the rest of us it’s a fascinating insight into potentiometer manufacture, and shows that we should never quite take everything for granted.

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If you don’t know what a print processor is, don’t feel bad. There’s precious few people out there still running home darkrooms, and the equipment used for DIY film development is about as niche as it gets today. For those looking to put together their own darkroom in 2019, buying …read more

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There’s always a magic moment for our community in the lifecycle of any piece of technology: the point at which it first becomes available for pennies on the surplus market. Something which could previously be had only at a price is rendered down to mere pennies, and we are free …read more

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Like many hackers, we love e-ink. There’s something mesmerizing and decidedly futuristic about the way the images shift around and reconstitute themselves. Like something from Harry Potter, but that you can buy on Alibaba instead of from a shop in Diagon Alley. But as anyone who’s used the technology can tell you, the low refresh rate of an e-ink screen limits its potential applications. It works great for reading books, but beyond that its struggled to find its niche in a world of cheap LCDs.

But [Zonglin Li] has recently wrapped up a project which shows that e-ink has …read more

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When life hands you lemons, lemonade ends up being your drink of choice. When life hands you non-standard components, however, you’ve got little choice but to create your own standard to use them. Drinking lemonade in such a situation is left to your discretion.

The little audio record and playback modules [Fran Blanche] scored from eBay for a buck a piece are a good example. These widgets are chip-on-board devices that probably came from some toy manufacturer and can record and playback 20 seconds of audio with just a little external circuitry. [Fran] wants to record different clips on a …read more

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We probably don’t have to tell the readers of Hackaday that LEGO isn’t just for kids; we’ve seen plenty of projects that live in an enclosure made of the multi-color bricks, and let’s not even get started on the Mindstorms builds we’ve seen over the years. But while LEGO (and especially the Technic product line) is fine for prototyping and putting together quick projects, the stock electronic components aren’t exactly top of the line. Which is why [Jason Kirsons] has been working on bridging the gap between LEGO and “real” parts.

His LEGO Technic tank is a perfect example of …read more

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Readers of Hackaday are no strangers to using a microcontroller to push data to WiFi. Even before the ESP8266 there were a variety of ways to do that. Now Microchip is joining the fray with a $29 board called the AVR-IOT WG that contains an 8-bit ATmega4808, a WiFi controller, and hardware-based crypto chip for authenticating with Google Cloud.

The board has a section with a USB port for charging a battery and debugging that looks like it is made to cut away. There are a number of LEDs and buttons along with a light sensor and a temperature sensor. …read more

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We think of high tech materials as the purview of the space program, or of high-performance aircraft. But there are other niche applications that foster super materials, for example the world of cycling. Magnesium is one such material as it is strong and light, but it has the annoying property of burning in its pure state. Alloys of magnesium meanwhile generally don’t combust unless they are ground fine or exposed to high temperatures. Allite is introducing a new line known as “super magnesium” which is in reality three distinct alloys that they claim are 30% lighter than aluminum, as well …read more

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When you have a complex task that would sap the time and energy of your microprocessor, it makes sense to offload it to another piece of hardware. We are all used to this in the form of the graphics chipsets our computers use — specialised processors whose computing power in that specific task easily outshines that of our main CPU. This offloading of tasks is just as relevant at the microcontroller level too. One example is the EM Microelectronics EM7180 motion co-processor. It takes input from a 3-axis gyroscope/accelerometer and magnetometer, acting for all intents and purposes as a fit-and-forget …read more

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We feature hacks on this site of all levels of complexity. The simplest ones are usually the most elegant of “Why didn’t I think of that!” builds, but just occasionally we find something that is as much a bodge as a hack, a piece of work the sheer audacity of which elicits a reaction that has more of the “How did they get away with that! ” about it.

Such a moment comes today from [Robinlol], who has made an SD card socket. Why would you make an SD card socket when you could buy one is unclear, beyond that …read more

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We always enjoy [w2aew’s] videos, and his latest on zener diodes is no exception. In it, he asserts that all Zener diodes are not created equal. Why? You’ll have to watch the video below to find out.

Zener diodes are one of those strange items that have several uses but are not as popular as they once were. There was a time when the Zener was a reasonable way to regulate a voltage inexpensively and easily. Unfortunately the regulation characteristics were not very good, and the power lost was very high. But that was sometimes a reasonable trade, compared to …read more

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Elon Musk isn’t just the greatest human being — he’s also a great inventor. He’s invented the reusable rocket, the electric car, and so much more. While those are fantastic achievements, Elon’s greatest invention is probably the PowerWall. The idea of a PowerWall is simple and has been around for years: just get a bunch of batteries and build a giant UPS for your house. Elon brought it to the forefront, though, and DIYers around the world are building their own. Thanks, Elon.

Of course, while the idea of building your own PowerWall is simple, the devil is in the …read more

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We were always taught that the fundamental passive components were resistors, capacitors, and inductors. But in 1971, [Leon Chua] introduced the idea of a memristor — a sort of resistor with memory. HP created one in 2008 and since then we haven’t really had the burning need to use one. In a recent Nature article, [Mohammed Zidan] and others discuss a 32 by 32 memristor array on a chip they call a memory processing unit. This analog computer on a chip is useful for certain kinds of operations that CPUs are historically not efficient at, including solving differential equations. Other …read more

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If you are a regular searcher for exotic parts among the virtual pages of semiconductor supplies catalogs, you will have probably noticed that for a given function it is most often the part bearing the Analog Devices logo that is the most interesting. It may have more functionality, perhaps it will be of a higher specification, and it will certainly have a much higher price. [Zeptobars] has decapped and analyzed an AD chip that holds all three of those honors, the AD9361 SDR transceiver.

It’s placed under a slightly inflammatory title, “when microchips are more profitable than drugs“, …read more

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Okay, we think it’s questionable when people say they have no problem soldering QFN packages, but BGA? Granted this chip has far fewer balls on it than many, but it’s still quite impressive that [Xevel] was able to solder this BGA breakout by hand. The chip you see above is a TMP006 infrared temperature sensor from TI. [...]

Tags:  hand bga chip infrared-temperature-sensor circus-act breakout parts  

This DC-DC Bipolar PSU was developed for use with a guitar effects pedal. [Obsolete Technology] needed to source both positive and negative 15V. This is pretty easy to do if you’re converting from mains, but he wanted a solution that could work with a lower-voltage AC/DC wall wort or even from batteries. The part that [...]

Tags:  boost supply bipolar v.-this boost-converter obsolete-technology voltage-ac parts  

The rig pictured above works as an Internet connected temperature sensor which sends [Zaion] an email with a graph of the change over time. This in itself is interesting, but one part in particular caught our eye. He’s using an i2c temperature sensor , and we think the PCA9517 Level-Translating I2C Bus Repeater that makes it [...]

Tags:  temperature pca sensor c-bus perfect-companion temperature-sensor repeater parts  

When [Steve] saw that we requested reader’s solutions to storing hundreds of different components, he had to send in his solution to storing bunches of ICs, resistors, transistors, and other components. Like most of the suggestions we’ve seen, [Steve]‘s solution relies on #10 envelopes stored in boxes specifically designed for holding envelopes. While there’s nothing new [...]

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On a business trip, [ch00ftech] visited a Shenzhen electronics market and documented the trip. Some of the attractions included multiple Apple stores of questionable authenticity, stores selling PC components with no manuals, drivers, or packaging, and a variety of LEDs and lasers. [ch00ftech] showed off the loot from the trip, including breadboards, perf boards, LED [...]

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[Ben] wanted a switch mode power supply for his breadboard. He ordered a PTH08080 module which is made by Texas Instruments. The spec sheet would make it a great choice for him, but he was not happy to learn that the pinout doesn’t conform to the 0.1″ spacing used by solderless breadboards. His solution was [...]

Tags:  mode breadboard switch ben switch-mode-power-supply switch-mode-power mode-power-supply parts  

When [Michelle] was making a sign language translation glove, she needed a bunch of flex sensors. These flex sensors cost about $10 a pop, meaning her budget for the project was eaten up by these bendy potentiometers. Since then, [Michelle] figured out a great way to make extremely inexpensive bend sensors using anti-static bags and masking tape, [...]

Tags:  sign-language-translation anti-static-bags flex-sensors parts  

Over the last year, [James] has been a part of a few commercial projects that used a thermal receipt printer as part of the build. Something must have cracked in his mind, because [James] spent a lot of time developing a way to print customized content on receipt printers, connecting these printers to the Internet, and sharing [...]

Tags:  printer part receipt james thermal-receipt-printer receipt-printers commercial-projects parts  

Your experience with making things, building projects, and hacking hardware is directly proportional to the amount of components you have on hand; as our experience grows, so do our space and storage requirements, it seems. [Danh Trinh] must have decades of experience, because his StorageBot robotic parts drawer is as awesomely absurd as it is clever and useful. [...]

Tags:  storage storagebot experience trinh storage-drawers storage-requirements building-projects parts  

Here’s a nifty programmer for a cheap Bluetooth module. So just how cheap is this part? Does $6.60 sound like an extreme deal? The information on this hack is spread throughout a series of posts. The link above goes to the completed programmer (kind of a look back on the hack). But you might start [...]

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Temperature and humidity measurements are a nice addition to many hobby projects. But [Rajendra Bhatt] makes the point that many of these sensors have a price tag that is well above what most hobbiests are willing to spend. He decided to take an in-depth look at the DHT11 sensor; which you can get your hands [...]

Tags:  temperature dht humidity hobby-projects sensor-package temperature-sensor parts  

ElecFreaks is selling a new color sensing module based on the TSC230 sensor. They’ve posted a demonstration using an Arduino that shows off what this sensor is capable of. The module includes four white LEDs which give a baseline of light to help normalize readings when reflected off of differently colored surfaces. The white balance [...]

Tags:  color module tsc white-leds colored-surfaces arduino parts  

Take a moment to think about how many old or damaged computer motherboards you have tossed away over the years. Sure we try to repurpose everything we can, but reclaiming electronic components from complex devices can be overly time consuming if you don’t have the proper means of doing so. Ideally, if we were to [...]

Tags:  pcb moment computer computer-motherboards electronic-components parts  

[Will] had a cheap power supply sitting around, and decided to turn it into a full-featured benchtop PSU. Inspired by some of the other benchtop supplies we have featured in the past, he decided that he wanted his PSU to be more than just a simple-looking box sitting on his work bench. Taking some cues [...]

Tags:  benchtop power psu work-bench casemod cues parts  

We asked for responses to our last Development Board post, and you all followed through. We got comments, forum posts, and emails filled with your opinions. Like last time, there is no way we could cover every board, so here are a few more that seemed to be popular crowd choices. Feel free to keep [...]

Tags:  part development board popular-crowd forum-posts last-time parts  

Cheap paper accelerometers? Put us down for a dozen to start. They’re not quite ready for mass production yet but it looks like they’re on the way. [George Whitesides] led a team to develop the new technology that uses simple manufacturing methods to produce the sensor seen above. Graphite and silver inks were screen printed [...]

Tags:  dozen mass paper george-whitesides silver-inks accelerometers parts  

The researchers at Brookhaven National Laboratory are looking for a way to harden photomultiplier tubes. In order to make a more durable tube the researchers decided it would be a good idea to first observe how the tubes are failing. So they got their hands on an old torpedo test bay and smashed some bulbs inside of it. Check in after [...]

Tags:  science imploding vacuum vacuum-tubes photomultiplier-tubes test-bay parts  

Here at Hackaday, we see microcontroller based projects in all states of completion. Sometimes it makes the most sense to design systems from the ground up, and other times when simplicity or a quick project completion is desired, pre-built system boards are a better choice. We have compiled a list of boards that we commonly [...]

Tags:  completion development board project-completion simplicity system-boards parts  

When it comes to using servos in projects, there is a definite distinction between the cheap ones and the expensive high power and precision models. The OpenServo project gives you a couple options for enhancing your servo experience. By replacing the control board with a new one based on a familiar microcontroller, a whole new [...]

Tags:  project openservo distinction precision-models couple-options power-and-precision parts  

Are you looking for a good source of information to get started into making and hacking electric circuits? We would like to refer you to Lessons in Electric Circuits. Even if you have good knowledge of electronics, this is another tool you can use. The book is a work in progress and will have some [...]

Tags:  electric circuits lessons lessons-in-electric-circuits work-in-progress source-of-information parts  

[Dustyn Roberts] takes us through the process of designing gears for a specific application. Using Inkscape and Ponoko.com [Dustyn] takes us from equation to physical gear. While there is a plugin for Inkscape that allows you to basically drag and drop gears, this writeup will take you through the math to get exactly what you [...]

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If you’re attached to that favorite DB-9 interfaced device you should look into this part. FTDI is selling a USB-RS232 adapter as a replacement for DB-9 connectors. They come with USB male or female connections depending on the application and have the same serial footprint and pinout to which you’re accustomed. Using converter cables is [...]

Tags:  form usb-rs replacement usb-rs232-adapter ftdi footprint parts